Go Back

Homemade Andouille Sausage

Authentic Cajun andouille sausage with a bold spice blend and double smoking technique that creates layers of deep, complex flavor. Perfect for gumbo, jambalaya, or eating straight off the grill.
Prep Time 45 minutes
Cook Time 3 hours
Total Time 3 hours 45 minutes
Servings: 20 links
Course: Main Dishes, Protein
Cuisine: Cajun, Creole, Southern American
Calories: 285

Ingredients
  

For the Sausage
  • 5 pounds pork shoulder Boston butt, cut into 1 inch cubes
  • 1 pound pork fat back cut into 1 inch cubes
  • 2 tablespoons kosher salt
  • 1 tablespoon coarse black pepper
  • 2 tablespoons paprika
  • 1 tablespoon cayenne pepper
  • 1 tablespoon dried thyme
  • 2 teaspoons garlic powder
  • 8 cloves fresh garlic minced
  • 1 teaspoon pink curing salt Prague Powder No. 1
  • 1/2 cup ice cold water
  • Hog casings soaked and rinsed
For Smoking
  • Pecan or hickory wood chunks
  • Charcoal if using a charcoal smoker

Equipment

  • Meat grinder with coarse grinding plate
  • Sausage stuffer or stuffer attachment
  • Smoker or charcoal grill with smoking capability
  • Large mixing bowls
  • Instant-read meat thermometer
  • Sharp knife and cutting board
  • Butcher twine for tying links
  • Sheet pans for resting sausages
  • Food safe gloves

Method
 

  1. Cut the pork shoulder and fat back into 1 inch cubes, keeping them separate. Place both in the freezer for 30 minutes until firm but not frozen solid.
  2. Combine the salt, black pepper, paprika, cayenne, thyme, garlic powder, and pink curing salt in a small bowl. Mix thoroughly to distribute all the spices evenly.
  3. Pass the chilled pork and fat through the coarse grinding plate of your meat grinder into a large bowl. Work quickly to keep everything cold.
  4. Add the spice blend and fresh minced garlic to the ground meat. Pour in the ice cold water and mix with your hands for 3 to 4 minutes until the mixture becomes sticky and cohesive.
  5. Rinse the soaked hog casings thoroughly under cold running water, inside and out. Slide one end onto your sausage stuffer nozzle, bunching the entire length of casing onto it.
  6. Feed the meat mixture into the stuffer and begin filling the casings, applying steady pressure. Aim for links about 6 inches long, twisting in alternating directions between each link. Tie off the ends with butcher twine.
  7. Place the stuffed sausages on a sheet pan lined with a wire rack. Refrigerate uncovered for 12 to 24 hours to cure and form a pellicle.
  8. Set up your smoker for indirect cooking at 175 to 200 degrees Fahrenheit. Add your pecan or hickory wood chunks to generate smoke.
  9. Hang the sausages or lay them on the smoker grates with space between each link. Smoke for 2.5 to 3 hours until the internal temperature reaches 155 degrees Fahrenheit, rotating halfway through.
  10. Remove the sausages from the smoker and let them rest at room temperature for 20 minutes. Then refrigerate until completely cool before packaging.

Notes

Keep everything cold throughout the process to prevent fat from smearing. Do not skip the overnight cure as it allows flavors to meld and forms the pellicle for better smoke adhesion. Taste test your seasoning by cooking a small patty before stuffing. Store refrigerated for 7-10 days or freeze for 3-4 months.